BL series servo motors are back

Due to popular demand, we brought BL series servo motors back in stock!

They have little bit different specifications than the earlier BL series motors. Now these motors are rated between 24 and 48 VDC which makes them ideal match with IONI drives. Also BL70 series motors have been upgraded from 4 000 CPR to 10 000 CPR encoders for smoother and stiffer operation.

Servo motor selection

Servo motor selection

IONICUBE 1X now available

The awaited IONICUBE 1X has been now released and available through the web shop! Also documentation is online in the Wiki.

IONICUBE 1X

IONICUBE 1X

On-board features include:

  • Carry single IONI drive
  • On-board regenerative braking resistor drive (need just an external resistor)
  • Support mechanical end-of-travel switches and homing switch
  • Motor holding brake output with driver
  • 20 pin ribbon cable connector for I/O and setpoint signals
  • Support 3.3V, 5V and 24V1 I/O signal levels
  • Charge pump enable input for safety
  • E-stop switch input (safe torque off)
  • ARGON Servo Drive and IONICUBE (4 axis) compatible encoder connector pin-out
  • RJ45 connectors for SimpleMotion V2 usage and configuration
  • On-board 0.5A 5V regulator to power drive logic and feedback devices
  • DIN rail mounting option

SinCos encoder support in IONI Pro

The new IONI firmware version has been released! It adds long awaited SinCos encoder support to the drive.

See the video below as comparison of SinCos and incremental encoder. The main advantages of SinCos are: silent (no dither), more stiffness and more precision. The only drawbacks are the availability and price of such encoders.

The other added features include application specific functionality for torque mode. This includes rotation limit (added safety) and torque setpoint scaling by analog input. These may be useful especially for OpenSimWheel project builders.

IONI now measures motor resistance and inductance

IONI drive firmware release 1.1.0 brings a new useful feature that automatically measures motor characteristic resistance and inductance and completely takes the guesswork out of torque controller tuning.

Now it takes single click to auto-set resistance and inductance

It takes single click to auto-set resistance and inductance

The equation that defines inductor

The definition of inductance

Using automatic measure is the new recommended approach to set MR and ML parameters accurately even when motor data sheet would provide these values. This is because many data sheets unfortunately provide inaccurate values. Some manufacturers have apparently characterized motor inductance at high frequency range (hundreds of kHz) which typically gives a value more than 50% off from the real inductance.

Having accurate values also opens doors for sophisticated stepping motor control features such as advanced vibration damping which rely on accurate motor characteristics. This is a subject for another update!

IONIZER – an external power stage board

We have been quietly experimenting on a special IONI motherboard that has discrete power stage to extend IONI power capability. We already have a proof-of-concept board that is equipped with leftover VSD-E mosfets (61A 200V rated). After couple of weeks of use, we could not tell the difference between integrated and external power stage by observing motor control performance and smoothness.

IONIZER early proof-of-concept board

IONIZER proof-of-concept board

IONIZER bottom side showing the discrete power MOSFETs

Bottom side showing the discrete power MOSFETs

IONIZER has been considered to be available as DIY board (bare PCB) and a reference design where users could modify it to match virtually any power need. However, it’s not ready and many changes are needed to have our approval (such as galvanic isolation of all I/O, short circuit protection and switch to PCI-E 8x socket for newer IONI). Finishing this might be a subject for another crowd funding project.

Some pros are:

  • Can be made to virtually any power
  • Not highly expensive

And cons:

  • If built with assembly errors, can be hazardous
  • Some safety & protection features add complexity on circuity (STO, over temperature & short circuit protections)
  • Industrial manufacturing may not be cost effective (more complex solution than Argon)

Tell me in the comments how useful do you see IONIZER and which voltage & current range would be your preference :)

Thank you!

The IONI Indiegogo campaign is now finished and has exceeded our most wishful original goals. I can’t figure out a way to express how thankful I am to all the contributors and word-spreaders that made it happen! So thank you!

Our next task is to oviously to fulfill all the shipments :) If you haven’t entered/duplicated your perk order to Granite Devices web shop already, please do it now as instructed in this post. That will help us great deal and will speed up the deliveries.

Contribution over time

Contribution over time

Contributions by country

Contributions by country

Oh, and happy easter too! :)

Shipping Indiegogo IONI kits

We are now starting to ship the purchases from the IONI Indiegogo campaign! In order to speed up the shipping and handling, we kindly ask you to replicate your Indiegogo order to our web shop – no payment needed. Instructions:

  1. Double-check the purchases you made from Indiegogo and also ensure that you added $30 for shipping (one time is enough, no matter how many kits you buy). If you forgot to pay $30 for shipping, go to IONI Indiegogo campaign and grab the “Forgot shipping” perk.
  2. Go to Granite Devices web shop Indiegogo category
  3. Add the kits that you have first purchased from the Indiegogo campaign
  4. Enter your shipping address, also enter your company/organization VAT ID if you have one
  5. Bonus: if you know your Pledge ID numbers, please enter them to order comment field. It will help the matching process.
  6. Proceed to checkout and select Indiegogo shipping
  7. Proceed to select payment method and choose Indiegogo purchase
  8. Submit order. Remember that payment is not needed as you have already paid through Indiegogo. Your order will be verified and marked as paid by our staff. Don’t worry if the total amount don’t match the amount you contributed, it will be corrected manually by us.

Thank you!

PS. Everyone will be fulfilled even if they don’t do this procedure. However, the ones entering order on web shop will be served faster.

Stretch goals

The stretch goal rewards will be also available for those who want shipment early:

  1. Exclusive IONI Pro edition (on $30k mark) – the 18 Amp version will be made as firmware upgrade that works on devices with campaign specific serial numbers
  2. Extra IONI for everyone (on $50k mark) – this will be fulfilled by giving a discount coupon that gives equivalent value discount in the web shop. So you can get your extra drive later or give/sell the coupon to your friend.

The wait is over!

Everything is ready for launch now, so we don’t hesitate to do it! IONI and IONICUBE products can be obtained with very attractive launch campaign prices through INDIEGOGO crowdfunding site and at normal prices through the web shop.

Indiegogo campaign ends in after 21 days and purchases are realized if campaign goal is met during that time. So please share the link and get people involved to make it happen!

It's ready!

They are ready! Are you?

Indiegogo campaign

We are going to launch an Indiegogo campaign where one may obtain IONICUBE and IONI Pros for a very attractive prices for a ~20 day period. I would put a countdown timer in here, but I’m not sure if there is some form of acceptance for IGG projects before they appear publicly. Anyway, it shall become online within this week! Same time these will appear on the web shop for immediate purchasing.

Meanwhile, please take a look on the latest video: